Space Saving Integrated Vacuum Automation Extractor Concentration Machine for Chemical Reagents

Customization: Available
After-sales Service: Free Spare Parts, Online Support,video Technical Support
Application: Chemical Industry, Clinical Diagnosis, Cosmetic Industry, Essential Oil Industry, Food Safety, Forensic Science, Herbal Industry, Nutraceutical Industry, Pharmaceutical Industry

Product Description

Overview
Model NO. Multi-Functional Lifting Basket Extractor
Capacity 1000L & Above
Certification FDA, GMP
Condition New
Customized Customized
Extraction Method Steam Distillation
Machine Type Ethanol Extraction Machine
Material 304/316L Pharmaceutical-Grade Stainless Steel
Pressure Control Customizable Pressure
Temperature Control Customizable Temperature
Voltage 220V
Warranty 1 year
Product Name Extraction-Concentration All-in-One Equipment
Keywords Multi-Functional Extraction Concentration Unit
OEM & ODM Custom Accept
Logo Custom Accept
Control System PLC with Touchscreen Interface
Concentration Temperature Range 40-80°C
Processing Time Efficiency 30-50% Reduction Compared
Energy Saving Rate 30-50% Energy Consumption Reduction
Active Component Retention Rate >95%
Cleaning System CIP Online Cleaning System
Solvent Recovery Capability up to 95% Recovery Rate
Transport Package Wooden Box
Specification Standard Specifications or Customized
HS Code 8419899090
Production Capacity 50000pieces/Year
Product Description
Space Saving Integrated Vacuum Automation Extractor Concentration Machine for Chemical Reagents
ADVANCED EXTRACTION-CONCENTRATION ALL-IN-ONE EQUIPMENT FOR PHARMACEUTICAL & FOOD INDUSTRIES

Our Extraction and Concentration Integrated Machine combines traditional extraction processes (maceration, percolation) with advanced concentration technologies (evaporation, distillation) into a single, highly efficient system.

This industrial extraction concentrator is engineered to streamline production workflows by simultaneously extracting and concentrating active ingredients from raw materials, eliminating the need for intermediate transfer vessels.

Widely applied in pharmaceutical manufacturing, food processing, chemical engineering, and environmental protection sectors, this vacuum extraction concentrator delivers exceptional performance with a 30-50% reduction in processing time and energy consumption.

Featuring GMP-compliant 304/316L stainless steel construction, intelligent PLC control systems, and solvent recovery capabilities, our equipment ensures maximum yield retention (>95% active component preservation), minimal material loss, and reduced pollution risks.

Ideal for herbal extraction, botanical concentrate production, and solvent recovery systems, this multi-functional extraction concentration unit represents the cutting-edge solution for modern continuous production demands.

Specification
TECHNICAL PARAMETERS
Product Name Extraction-Concentration All-In-One Equipment
Keywords Multi-Functional Extraction Concentration Unit
OEM & ODM Custom Accept
LOGO Custom Accept
Material Construction 304/316L Pharmaceutical-Grade Stainless Steel
Control System PLC With Touchscreen Interface
Concentration Temperature Range 40-80°C
Extraction Methods Solvent Penetration Extraction, Counter-Current Extraction, Dynamic/Static Extraction
Concentration Technology Vacuum Evaporation, Thin-Film Evaporation, Multi-Effect Evaporation
Processing Time Efficiency 30-50% Reduction Compared
Energy Saving Rate 30-50% Energy Consumption Reduction
Active Component Retention Rate >95%
Certification Compliance GMP, FDA Standards
Cleaning System CIP Online Cleaning System
Solvent Recovery Capability Up To 95% Recovery Rate
Functional Advantages
Integrated All-In-One Design
INTEGRATED ALL-IN-ONE DESIGN
Seamlessly combines extraction and concentration processes in a single compact unit, eliminating intermediate storage tanks and reducing operational steps by 40%. This space-saving design cuts facility footprint requirements while enabling continuous automated production with minimal manual intervention.
High-Efficiency Concentration Technology
HIGH-EFFICIENCY CONCENTRATION TECHNOLOGY
Utilizes advanced vacuum evaporation, thin-film evaporation, and multi-effect evaporation systems to rapidly remove solvents with 30-50% faster processing speeds. Low-temperature operation (40-80℃) protects heat-sensitive compounds, enzymes, and bioactive ingredients, maintaining >95% activity retention rates compared to conventional high-temperature methods.
Energy-Saving & Environmentally Friendly
ENERGY-SAVING & ENVIRONMENTALLY FRIENDLY
Incorporates secondary steam heat recovery systems that reduce energy consumption by 30-50% compared to traditional separated equipment. Fully enclosed design minimizes solvent volatilization, meeting strict environmental emission standards while significantly lowering operational costs through efficient thermal management.
Multi-Solvent Adaptability
MULTI-SOLVENT ADAPTABILITY
Engineered to handle diverse extraction systems, including water extraction, alcohol extraction (ethanol-based), and oil extraction processes. Supports both dynamic extraction modes (with agitation) and static extraction methods (soaking/maceration), providing exceptional versatility for varied raw material processing requirements.
Advanced Solvent Recovery Capability
ADVANCED SOLVENT RECOVERY CAPABILITY
Equipped with high-efficiency condensation systems that recover up to 95% of organic solvents (ethanol, acetone), dramatically reducing raw material costs and environmental impact. Automated recovery process integrates seamlessly with extraction-concentration cycles for maximum operational efficiency.
Core Applications
PHARMACEUTICAL MANUFACTURING
Efficiently extracts and concentrates bioactive compounds from herbal materials for TCM preparations, granules, and concentrated extracts. Processes fermentation broths for antibiotic purification, vitamin concentration, and intermediate compound preparation for injectable and oral dosage forms.
FOOD & BEVERAGE INDUSTRY
Specializes in producing high-purity plant extracts such as tea polyphenols, vegetable juices, and natural colorants for functional foods and nutraceuticals. Extracts and concentrates natural essential oils, spice oleoresins, and flavor compounds for seasoning products, natural sweeteners, and food additives.
CHEMICAL PROCESSING
Recovers and purifies organic solvents, with >95% recovery rates, reducing waste disposal costs and supporting sustainable manufacturing practices. Concentrates high-molecular-weight solutions for specialty chemical production.
ENVIRONMENTAL PROTECTION
Reduces high-concentration organic wastewater volumes through evaporative concentration, enabling resource recovery from industrial effluents and supporting zero-liquid-discharge initiatives in compliance with environmental regulations.
Company Profile
FAQ
Q1: What is the working principle of an extraction concentrator?
A: It concentrates the target components (such as solvents or active substances) in a liquid through evaporation, condensation, and separation technologies, while removing impurities or moisture.
Q2: Which industries commonly use extraction concentrators?
A: Pharmaceuticals, food processing, chemicals, traditional Chinese medicine extraction, environmental wastewater treatment, etc.
Q3: How to clean the inside of the concentrator?
A: Use solvents or specialized cleaning agents for circulating flushing. Regularly disassemble and inspect hard-to-reach areas to prevent corrosion or contamination from residues.
Q4: How to choose a suitable concentrator model?
A: A comprehensive evaluation is needed based on material characteristics (such as viscosity, boiling point), throughput, concentration ratio, and energy consumption requirements.
Q5: How to avoid solvent leakage risks?
A: Regularly inspect seals, valves, and pipes; equip with leak alarm devices; and wear protective gear during operation.
Q6: What are some energy-saving measures?
A: Employ multi-effect evaporation, waste heat recovery, or optimize vacuum system design.

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