Industrial Chemical Film Evaporation System Essential Oil Film Evaporator for Solvent Impurity Removal

Product Description

Product Description

The Falling Film Evaporator is ideal for botanical oil separation and ethanol alcohol recovery from your extracted biomass tincture. The system maintains a high evaporation rate, which significantly increases the throughput of crude oil production, eliminating the need for multiple large rotary evaporator systems. It is widely used in the concentration of chemical, ketchup, glucose, starch sugar, oligosaccharide, caramel, sorbitol, fresh milk, fruit juice, vitamin C, maltodextrin, pharmaceutical and other aqueous solutions. Besides, it is also widely used in the waste liquid treatment of monosodium glutamate, alcohol, fish powder and other fields.

The equipment is continuously operated under vacuum and low temperature conditions, with high evaporation capacity, energy saving and consumption reduction, low operating cost, and it can maintain the original color, aroma, taste and ingredients of the processed materials to the maximum extent. It is widely used in many industries such as food, medicine, food deep processing, beverage, light industry, environmental protection, chemical industry and other fields. The evaporator can be designed into different process flow according to the characteristics of different materials to be processed, and can also be equipped with automatic control system according to your needs.

Increase processing capacity for high-quality output and efficiently recover alcohol with less time and labor. The FFE Series separates 90-95% of alcohol in one pass (depending on SOP). Heating and Cooling are integral to the process. With the right heaters and chillers we are able to manipulate the process to give our customers the recovery rates they need.

Working Theory

This equipment belongs to liquid film concentration equipment, which has high heat transfer rate and short heating time. It applies to chemical, liquid medicine, juice, and dairy production. The theory is that the feed liquid is added in the middle of the evaporation chamber. Under the action of vacuum and gravity, the accelerating pressure head of the liquid is smaller than that of the rising film type, and the boiling point is also smaller. The temperature difference between the electric heating and the feed liquid is large, so the heat transfer effect is better. The steam enters the evaporative separation chamber for separation. The secondary steam is discharged from the top of the chamber and the concentrate is extracted from the bottom.

Falling Film Evaporation System Design Evaporator Structure Detail Solvent Impurity Removal Unit Industrial Evaporator Blueprint Essential Oil Film Evaporator Operation

Care and Maintenance

  • Always check whether the oil cup of the pump is short of oil, and whether the cooling water in the mechanical seal is broken.
  • Always check the flanges and joints of the equipment for air leakage.
  • When the mechanical seal of the pump is damaged, it should be replaced in time.
  • When the check valve rubber ball and rubber gasket are damaged, they should be replaced in time.
  • If the indications such as thermometer, vacuum gauge, pressure gauge, etc. are inaccurate, they should be proofread or replaced in time.
  • The surface of the equipment should not be rubbed with a hard scrubbing tool (such as steel brush) to avoid scratches and scratches on the stainless steel surface.

Product Parameters

MODEL FFE-50L FFE-100L FFE-200L FFE-300L FFE-600L FFE-1000L
Falling film heater (m²) 3 4.5 6 7.5 18 30
Evaporative separator (L) 60 120 200 200 600 1200
Steam water separator (mm) 200 300 300 300 300 400
Condenser (m²) 6 12 15 18.6 45 60
Recycling receiver (L) 50 70 70 100 250 500
Material balance tank (L) 100 100 100 100 300 500
Inlet pump (L/H) 1000 1000 1000 1000 1000 1000
Discharge pump (L/H) 1000 1000 5000 5000 5000 5000
Double Effect Falling Film Evaporator Parameter Details System Dimensions and Component Breakdown Evaporation Column Assembly

Equipment Range & Capability

Specializing in the development, manufacturing, and support of advanced chemical and biology pharmacy systems. Main offerings include rotary evaporators, jacketed glass reactors, single layer glass reactors, circulating water vacuum pumps, low-temperature reaction baths (slots), low temperature cooling fluid circulating pumps (cool chillers), vacuum drying ovens, blast drying ovens, freeze dryers, water/oil baths, magnetic heating stirrers, overhead mixers, ultrasonic cleaning machines, and lift platforms.

Production Scale

  • Factory footprint: 1,000-3,000 square meters
  • Optimized for high-volume equipment assembly

Main Markets

  • Central America & South America
  • Mid East, Oceania, and Africa
Evaporation Unit Assembly Line Quality Control Testing Area Testing Equipment Calibration Heavy Evaporative Systems Warehouse Finished Vacuum Reactors Industrial Falling Film Component Inventory Complete Evaporation Plant Logistics

Packaging & Shipping

Secure Wooden Crate Packaging

Packaging:
- Cartons used for interior lining; sturdy, non-fumigation wooden crates for outer packaging.
- Neutral and customized options available upon request.

Shipping Method Note
Express Door to door service. Extremely convenient, requiring no customs clearance or port collection by you.
By Air Airport to airport transport. Requires local customs clearance and collection at your destination airport (local shipping agent can assist).
By Sea Port to port transport. Standard choice for bulk cargo; requires local customs clearance and container pick-up.

Pre-sale Service

- 24-hour consultation online support.
- Professional model recommendations tailored to custom requests.
- Comprehensive tax reduction advisory and transparent invoicing.
- Flexible payment configurations.

After-sale Service

- 1-year product warranty with lifetime structural support.
- Overseas training availability by qualified technical engineers.
- Prompt remote troubleshooting and technical consult.
- Maintenance plan layouts and setup guide support.

Frequently Asked Questions

What's the minimum order quantity?
One set at present.
What kind of payment terms do you accept?
Normally we accept TT, Paypal, Western Union, and L/C. The exact term will be discussed during the deal.
How will you deliver these goods?
It will be decided according to your quantity. Normally we will choose International Express, Air, or Sea freight.
How will the glass equipment be packaged?
We package these glass components in highly secure, non-fumigation standard wooden cases.
Can you accept OEM terms?
Sure, OEM configurations can be designed to match specific system requirements.
How to choose suitable equipment?
Please provide us with your workflow requirements (for example: extraction capacity, target temperature range, system pressure, etc.), and we will recommend the most suitable configurations.
Applications: 100L 200L 1000 Liter Industrial Rotary Double Effect Falling Film Milk Evaporator Multiple Vacuum Falling Film Evaporator for Hemp Thc Bho Extraction.

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